Application and Research Status of Braze-coating Forming Processes for Sliding Bearings

WANG Meng; CHENG Zhan; ZHANG Lei; SUN Huawei; JIU Yongtao; LUO Yuxin

doi:10.3969/j.issn.1674-6457.2026.10.024

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Journal of Netshape Forming Engineering ›› 2026, Vol. 18 ›› Issue (10) : 239-254. DOI: 10.3969/j.issn.1674-6457.2026.10.024

Advanced Manufacturing Technology and Equipment

Application and Research Status of Braze-coating Forming Processes for Sliding Bearings

WANG Meng^1,2,3, CHENG Zhan^1,3, ZHANG Lei^1,3, SUN Huawei^4,*, JIU Yongtao⁵, LUO Yuxin^1,3

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Abstract

As modern industrial service environments continue to evolve toward extreme conditions such as high speed and heavy load, sliding bearings, as critical load-bearing components in power systems, possess coating quality and service performance that directly determine the operational reliability and service life of equipment. To meet service requirements under extreme working conditions, achieving multi-dimensional synergistic regulation of coating materials, forming processes, and performance characteristics has become a research focus in the field of high-end sliding bearings. Brazing coating technology, with its remarkable potential for fabricating high-performance coatings, has emerged as a key direction for technological development. In this paper, the research progress of four commonly used coating material systems for sliding bearings, namly Babbitt alloys, copper-based alloys, aluminum-based alloys, and polymers, are reviewed. The technical characteristics and research status of four typical brazing coating forming processes, namely flame brazing, induction brazing, arc brazing, and laser brazing, are summarized. The advantages and disadvantages of various brazing coating processes are thoroughly discussed in terms of interfacial bonding, microstructural densification, and heat input methods, and the process characteristics and application prospects of different brazing techniques are compared. Common issues encountered during the forming of sliding bearing coatings are summarized, including insufficient interfacial bonding strength, high porosity and inadequate densification of coatings, incompatibility between coatings and lubrication systems, and the lack of reliable inspection and evaluation systems for coating quality. Finally, future development trends in the precision forming of sliding bearing coatings are prospected, aiming to provide references for the selection of coating materials, the optimization of brazing coating processes, and the engineering application of brazing coating technologies.

Key words

sliding bearing / precision forming / brazing coating / coating / bonding strength

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WANG Meng, CHENG Zhan, ZHANG Lei, SUN Huawei, JIU Yongtao, LUO Yuxin. Application and Research Status of Braze-coating Forming Processes for Sliding Bearings[J]. Journal of Netshape Forming Engineering. 2026, 18(10): 239-254 https://doi.org/10.3969/j.issn.1674-6457.2026.10.024

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Funding

Key R&D Plan of "Kechuang Yongjiang 2035" (2025Z131); Zhuji Jiebang Heading Project (2024J05); Ningbo "Yongjiang Talent Introduction Project" in 2023; MIIT High-quality Development Project (203ZS20250005)