Latest Advancements in Forming Processing Technology of Space Anti-radiation Tantalum Alloy Laminated Composites

TIAN Hao, SHI Xiaolong, DENG Qilin, WANG Xingdong, YI Zhihao, HU Hongjun, MA Xiang

Journal of Netshape Forming Engineering ›› 2026, Vol. 18 ›› Issue (10) : 31-47.

PDF(20495 KB)
PDF(20495 KB)
Journal of Netshape Forming Engineering ›› 2026, Vol. 18 ›› Issue (10) : 31-47. DOI: 10.3969/j.issn.1674-6457.2026.10.004
Composites Forming

Latest Advancements in Forming Processing Technology of Space Anti-radiation Tantalum Alloy Laminated Composites

  • TIAN Hao1, SHI Xiaolong1, DENG Qilin1, WANG Xingdong1, YI Zhihao1, HU Hongjun1,*, MA Xiang2
Author information +
History +

Abstract

Tantalum and tantalum alloys have become core functional materials of space radiation-resistant layered composite structures due to their high atomic number, excellent radiation resistance and good mechanical stability. However, due to the problems of high density and high cost, it is difficult to meet the ultimate pursuit of radiation resistance and lightweight spacecraft. In view of the above problems, scholars at home and abroad have conducted a series of studies on the layered composite structure of tantalum alloys and achieved remarkable results. This paper reviews the current progress of space radiation-resistant tantalum alloy layered composites preparation and forming technology at home and abroad, including rolling composite technology, explosive composite technology, diffusion composite technology, hot isostatic pressing technology, additive manufacturing technology, surface coating and interface strengthening technology. Finally, the research progress of space radiation-resistant tantalum alloy layered composites preparation and forming technology is summarized and prospected, aiming to provide references for promoting the rapid development of space radiation-resistant tantalum alloy layered composites preparation and forming technology in China.

Key words

tantalum alloy / laminated composites / forming processing technology / radiation-resistant

Cite this article

Download Citations
TIAN Hao, SHI Xiaolong, DENG Qilin, WANG Xingdong, YI Zhihao, HU Hongjun, MA Xiang. Latest Advancements in Forming Processing Technology of Space Anti-radiation Tantalum Alloy Laminated Composites[J]. Journal of Netshape Forming Engineering. 2026, 18(10): 31-47 https://doi.org/10.3969/j.issn.1674-6457.2026.10.004

References

[1] 高大为, 蔡明辉, 杨涛, 等. 空间辐射屏蔽材料研究进展[J]. 航空材料学报, 2024, 44(3): 1-12.
GAO D W, CAI M H, YANG T, et al.Research Progress on Space Radiation Shielding Materials[J]. Journal of Aeronautical Materials, 2024, 44(3): 1-12.
[2] CHEN Y, LEI J, JIANG H, et al.Space-grade Polyimide Composites: A State-of-the-art Review on Radiation Degradation Mechanisms and Advanced Shielding Strategies for Orbital Sustainability[J]. ES Materials and Manufacturing, 2025, 29: 1684.
[3] JUN I, GARRETT H, KIM W, et al. A Review on Radiation Environment Pathways to Impacts: Radiation Effects, Relevant Empirical Environment Models,Future Needs[J/OL]. Advances in Space Research, 2024[2026-09-04].
[4] 张小军, 刘慧, 曾曙轩, 等. 一种星用器件层状复合材料及其制备方法: CN202311746857.3[P].2024-03- 29.
ZHANG X J, LIU H, ZENG S X, et al. A Layered Composite Material for Satellite Devices and Preparation Method Thereof: CN202311746857.3[P].2024-03-29.
[5] ATWELL W, ROJDEV K, AGHARA S, et al. Mitigating the Effects of the Space Radiation Environment: A Novel Approach of Using Graded-Z Materials[C]// AIAA SPACE2013 Conference and Exposition. San Diego, CA. AIAA, 2013: AIAA2013-5385.
[6] TULEJ M, MEYER S, LÜTHI M, et al. Experimental Investigation of the Radiation Shielding Efficiency of a MCP Detector in the Radiation Environment near Jupiter’s Moon Europa[J]. Nuclear Instruments and Methods in Physics Research Section B: Beam Interactions with Materials and Atoms, 2016, 383: 21-37.
[7] KARABUL Y.Ionizing Radiation Shielding Properties of Tantalum Pentoxide Doped High-Density Polyethylene Composites: A Theoretical Study[J]. Journal of Engineering Technology and Applied Sciences, 2023, 8(3): 143-154.
[8] ZHANG W S, ZHAO H Y, HU X D, et al.A Novel Processing for CNT-Reinforced Mg-Matrix Laminated Composites to Enhance the Electromagnetic Shielding Property[J]. Coatings, 2021, 11(9): 1030.
[9] SHI Y, WU M J, GE S B, et al.Advanced Functional Electromagnetic Shielding Materials: A Review Based on Micro-Nano Structure Interface Control of Biomass Cell Walls[J]. Nano-Micro Letters, 2024, 17(1): 3.
[10] 陈娇, 罗桦, 贺戬, 等. 航天用镍基高温合金及其激光增材制造研究现状[J]. 精密成形工程, 2023, 15(1): 156-169.
CHEN J, LUO H, HE J, et al.Research Status of Nickel-Based Superalloy for Aerospace Field and Its Laser Additive Manufacturing Technology[J]. Journal of Netshape Forming Engineering, 2023, 15(1): 156-169.
[11] 冯飞, 傅彦青, 常海林, 等. 不锈钢复合板制备及其焊接技术研究进展[J]. 工业建筑, 2024, 54(12): 71-89.
FENG F, FU Y Q, CHANG H L, et al.Advances in Preparation and Welding Techniques of Stainless Steel Clad Plates[J]. Industrial Construction, 2024, 54(12): 71-89.
[12] 雷军义, 焦峰涛, 刘聪, 等. 差温异步轧制镁铝复合板界面结合性能的研究[J]. 精密成形工程, 2024, 16(11): 47-56.
LEI J Y, JIAO F T, LIU C, et al.Interface Bonding in Mg/Al Composite Plates Prepared by Differential Temperature Asynchronous Rolling[J]. Journal of Netshape Forming Engineering, 2024, 16(11): 47-56.
[13] 田广民, 李选明, 赵永庆, 等. 层状金属复合材料加工技术研究现状[J]. 中国材料进展, 2013, 32(11): 696-701.
TIAN G M, LI X M, ZHAO Y Q, et al.Research Status of Processing Technology of Laminated Metal Composite[J]. Materials China, 2013, 32(11): 696-701.
[14] 鲁听听. Ti-Ta基复合材料的组织调控及强韧化机理研究[D]. 杭州: 浙江工业大学, 2022: 23-24.
LU T T.Research on Tissue Regulation and Toughening Mechanism of Ti-Ta Matrix Composites[D]. Hangzhou: Zhejiang University of Technology, 2022: 23-24.
[15] 承龙, 刘慧, 周德敬, 等. 一种抗辐射金属层状复合材料及其制备方法: CN202411867810.7[P].2025-03-21.
CHENG L, LIU H, ZHOU D J, et al. A Radiation-resistant Metal Layered Composite and Preparation Method Thereof: CN202411867810.7[P].2025-03-21.
[16] 周杰, 史和生, 杨文芬, 等. 金属复合板加工技术的研究现状及发展趋势[J]. 金属世界, 2022(5): 24-30.
ZHOU J, SHI H S, YANG W F, et al.Present Situation and Development of Composition Technics for Metal Clad Plates[J]. Metal World, 2022(5): 24-30.
[17] 郑帅. 冷轧机重要零部件改进及调试[J]. 山西冶金, 2025, 48(1): 168-169.
ZHENG S.Improvement and Debugging of Important Components of Cold Rolling Mill[J]. Shanxi Metallurgy, 2025, 48(1): 168-169.
[18] 王珊, 汪明朴, 陈畅, 等. 钽及钽钨合金冷轧变形过程中的组织和性能[J]. 材料热处理学报, 2012, 33(6): 58-63.
WANG S, WANG M P, CHEN C, et al.Properties and Structure of Ta and Ta-W Alloys during Cold-Roiling Process[J]. Transactions of Materials and Heat Treatment, 2012, 33(6): 58-63.
[19] 王磊. 钽钨合金在冷轧变形及退火过程中的组织与性能演变[D]. 合肥: 合肥工业大学, 2022: 48-55.
WANG L.Evolution of Structure and Properties of Tantalum and Tungsten Alloy during Cold Rolling Deformation and Annealing[D]. Hefei: Hefei University of Technology, 2022: 48-55.
[20] 张小军, 刘慧, 曾曙轩, 等. 一种星用器件抗辐射薄层复合材料及其制备方法: CN202311746818.3[P].2024-03-29.
ZHANG X J, LIU H, ZENG S X, et al. A Star-used Device Radiation-resistant Thin Layer Composite Material and Its Preparation Method: CN202311746818.3[P].2024-03-29.
[21] 殷子清, 韩修柱, 李景利, 等. 中温轧制制备镁/铝/钽多层复合材料的界面扩散与力学性能研究[J]. 精密成形工程, 2023, 15(3): 55-63.
YIN Z Q, HAN X Z, LI J L, et al.Interface Diffusion and Mechanical Properties of Mg/Al/Ta Multilayer Composites Prepared by Medium Temperature Rolling[J]. Journal of Netshape Forming Engineering, 2023, 15(3): 55-63.
[22] 孔钦可. 镁-铝-钽层状复合材料轧制工艺与结合界面的研究[D]. 北京: 华北电力大学, 2022: 30-38.
KONG Q K.Research on Rolling Process and Bonding Interface of Magnesium-aluminum-tantalum Layered Composites[D]. Beijing: North China Electric Power University, 2022: 30-38.
[23] 高坤元, 张晋铭, 张小军, 等. 一种异温轧制制备铝/铝/钽三层复合材料的方法: CN202311452367.2[P].2024-01-02.
GAO K Y, ZHANG J M, ZHANG X J, et al. A Method for Preparing an Al/Al/Ta Three-layer Composite Material by Differential Temperature Rolling: CN202311452367.2[P].2024-01-02.
[24] 王智冠. 深空探测用铝/钽复合材料轧制工艺[D]. 广州: 广东工业大学, 2025: 37-47.
WANG Z G.Rolling Process of Aluminum/tantalum Composite for Deep Space Exploration[D]. Guangzhou: Guangdong University of Technology, 2025: 37-47.
[25] 张威. 剪切变形与软质Al芯协同作用下挤压镁合金板材强化机理[D]. 重庆: 重庆理工大学, 2024: 4-6.
ZHANG W.Strengthening Mechanism of Extruded Magnesium Alloy Sheet under the Synergistic Effect of Shear Deformation and Soft Al Core[D]. Chongqing: Chongqing University of Technology, 2024: 4-6.
[26] MALYUTINA Y N, ANISIMOV A G, POPELYUKH A I, et al.Microstructure and Properties of Multilayer Niobium-Aluminum Composites Fabricated by Explosive Welding[J]. Metals, 2022, 12(11): 1950.
[27] BHAT S, KHEDKAR Y, PRASAD P.Advances in Explosive Welding of Dissimilar Metals: A Mini Literature Survey[J]. International Journal of Engineering Trends and Technology, 2024, 72(2): 69-76.
[28] ZHOU Q, LU H H, ZHANG Y D, et al.Intermetallic Reaction of the Bonding Interface of TA2/Q235 Explosive Welding Composite[J]. Metals, 2023, 13(3): 571.
[29] PAUL H, CHULIST R, MANIA I, et al.Interfacial Reactions in the Bonding Zones of Explosively Welded Tantalum to Stainless Steel Sheets[J]. Advanced Engineering Materials, 2021, 23(11): 2001521.
[30] 樊新民, 徐天祥. 钽合金与钢爆炸复合界面的研究[J]. 稀有金属材料与工程, 1992, 21(4): 29-32.
FAN X M, XU T X.Study on Explosive Cladding Interface of Tantalum Alloy with Steel[J]. Rare Metal Materials and Engineering, 1992, 21(4): 29-32.
[31] 徐天祥, 樊新民. Ta-10W合金与30CrNi2MoA钢爆炸复合的研究[J]. 兵器材料科学与工程, 1991, 14(12): 28-34.
XU T X, FAN X M.Study on Explosive Composite of Ta-10W Alloy and 30CrNi2MoA Steel[J]. Ordnance Material Science and Engineering, 1991, 14(12): 28-34.
[32] 樊科社, 李平仓, 吴江涛, 等. 爆炸焊接法制备大面积钽/锆/钛/钢四层复合板[J]. 兵器装备工程学报, 2017, 38(7): 148-151.
FAN K S, LI P C, WU J T, et al.Research and Development of Ta-Zr-Ti-Steel Explosive Clad Plate with Large Area[J]. Journal of Ordnance Equipment Engineering, 2017, 38(7): 148-151.
[33] YANG M, WANG J X.Microstructure and Mechanical Property of Bonding Zones between Ta Foil and Steel Plate Fabricated by Explosive Welding[J]. Transactions of Nonferrous Metals Society of China, 2023, 33(8): 2417-2427.
[34] DWIVEDI D K.Joining of Dissimilar Metals by Diffusion Bonding[M]. Singapore: Springer, 2023: 245-267.
[35] 陈一帆, 张占领, 邱然锋. 不同扩散焊工艺下以钽+铜为复合中间层的钛合金/不锈钢接头性能[J]. 机械工程材料, 2022, 46(6): 36-43.
CHEN Y F, ZHANG Z L, QIU R F.Properties of Titanium Alloy/Stainless Steel Joint with Ta+Cu Composite Interlayer by Different Diffusion Welding Process[J]. Materials for Mechanical Engineering, 2022, 46(6): 36-43.
[36] 沈强, 罗国强, 张联盟, 等. 钨合金与钽合金的低温扩散焊接方法: CN201010596717.9[P].2011-05-18.
SHEN Q, LUO G Q, ZHANG L M, et al. Low-temperature Diffusion Welding Method of Tungsten Alloy and Tantalum Alloy: CN201010596717.9[P].2011-05-18.
[37] HENNING J A.Intermixing of Alloys Using Tantalum Diffused Stainless Steel[R]. [S.l.]: Tylok International, [s.d.].
[38] 刘慧渊, 何如松, 周武平, 等. 热等静压技术的发展与应用[J]. 新材料产业, 2010(11): 12-17.
LIU H Y, HE R S, ZHOU W P, et al.Development and Application of Hot Isostatic Pressing Technology[J]. Advanced Materials Industry, 2010(11): 12-17.
[39] 韩修柱, 李景利, 薛志勇, 等. 一种Mg-Ta层状复合金属板材热等静压扩散连接制备方法: CN202310299521.0[P].2026-02-13.
HAN X Z, LI J L, XUE Z Y, et al. Preparation Method of Hot Isostatic Pressure Diffusion Connection of Mg- Ta Layered Composite Metal Sheet: CN202310299521.0 [P].2026-02-13.
[40] HASANOV S, ALKUNTE S, RAJESHIRKE M, et al.Review on Additive Manufacturing of Multi-Material Parts: Progress and Challenges[J]. Journal of Manufacturing and Materials Processing, 2022, 6(1): 4.
[41] DRIOUACH L, ZARBANE K, BEIDOURI Z.The Impacts of Additive Manufacturing Technology on Lean Manufacturing[J]. Journal of Achievements in Materials and Manufacturing Engineering, 2023, 120(1): 22-32.
[42] MOHSAN A U H, WEI D B. Advancements in Additive Manufacturing of Tantalum via the Laser Powder Bed Fusion (PBF-LB/M): A Comprehensive Review[J]. Materials, 2023, 16(19): 6419.
[43] 刘海涛, 王星. 真空环境下TC4激光熔丝增材制造工艺实验研究[J]. 精密成形工程, 2023, 15(11): 100-106.
LIU H T, WANG X.Experimental Study on TC4 Laser Wire-Based Additive Manufacturing Process in Vacuum Environment[J]. Journal of Netshape Forming Engineering, 2023, 15(11): 100-106.
[44] LIAN F J, CHEN L Q, WU C G, et al.Selective Laser Melting Additive Manufactured Tantalum: Effect of Microstructure and Impurities on the Strengthening- Toughing Mechanism[J]. Materials, 2023, 16(8): 3161.
[45] 范志浩. 选区激光熔化成形钽钨合金及其抗氧化涂层性能研究[D]. 广州: 广东工业大学, 2025: 19-22.
FAN Z H.Study on Tantalum-tungsten Alloy Formed by Selective Laser Melting and Its Anti-oxidation Coating Properties[D]. Guangzhou: Guangdong University of Technology, 2025: 19-22.
[46] 王雷, 王显宗, 王海丰. 一种用于3D打印的钽钨合金及制备钽钨合金薄壁板的方法: CN202011584417.9[P].2021-05-14.
WANG L, WANG X Z, WANG H F. A Tantalum Tungsten alloy for 3D Printing and a Method for Preparation of Tantalum-Tungsten Alloy Thin-walled Plates: CN202011584417.9[P].2021-05-14.
[47] 应真鸿, 谭冲, 施麒, 等. 射频等离子体制备增材制造用球形钛钽合金粉末[J]. 钢铁钒钛, 2021, 42(3): 64-73.
YING Z H, TAN C, SHI Q, et al.Preparation of Spherical Titanium-Tantalum Alloy Powder for Additive Manufacturing by Radio Frequency Plasma[J]. Iron Steel Vanadium Titanium, 2021, 42(3): 64-73.
[48] 陈亚玲, 何业军. 3D金属打印天线技术研究综述[J]. 电波科学学报, 2018, 33(3): 266-278.
CHEN Y L, HE Y J.Review of 3D Metal Printed Antenna Technologies[J]. Chinese Journal of Radio Science, 2018, 33(3): 266-278.
[49] 张廷杰, 张德尧, 丁旭. 高钨含量钽基合金力学性能的研究[J]. 稀有金属材料与工程, 1996, 25(4): 5-10.
ZHANG T J, ZHANG D Y, DING X.Study on Mechanical Properties of Several Tantalum Alloys with Higher Tungsten Content[J]. Rare Metal Materials and Engineering, 1996, 25(4): 5-10.
[50] 陈国庆, 张秉刚, 吴双辉, 等. TC4/Ta-W合金异种金属电子束焊接[J]. 焊接学报, 2011, 32(8): 21-24.
CHEN G Q, ZHANG B G, WU S H, et al.Electron Beam Welding of TC4/Ta-W Alloys Dissimilar Metal[J]. Transactions of the China Welding Institution, 2011, 32(8): 21-24.
[51] 李欣琳, 张天有, 韩呈祥, 等. 高钽含量钽钛合金制备及其组织性能研究[J]. 新疆钢铁, 2025(1): 42-44.
LI X L, ZHANG T Y, HAN C X, et al.Preparation and Microstructure Properties of High Tantalum Content Tantalum Titanium Alloy[J]. Xinjiang Iron and Steel, 2025(1): 42-44.
[52] XIE X C, LI N, LIU W, et al.Research Progress of Refractory High Entropy Alloys: A Review[J]. Chinese Journal of Mechanical Engineering, 2022, 35: 142.
[53] RUDOLPH M, BRENNING N, HAJIHOSEINI H, et al.Operating Modes and Target Erosion in High Power Impulse Magnetron Sputtering[J]. Journal of Vacuum Science & Technology A, 2022, 40(4): 043005.
[54] LIU Y, WANG Z, LEI S, et al. Magnetron Sputtering Equipment: United States, US 16/308,407[P].2019-01- 08.
[55] 刘学强, 左家栋, 王亚强, 等. 锆合金包壳表面纳米多层涂层的研究进展[J]. 中国材料进展, 2024, 43(12): 1125-1137.
LIU X Q, ZUO J D, WANG Y Q, et al.Research Progress of Nanolaminated Coatingson Zirconium Alloy Cladding[J]. Materials China, 2024, 43(12): 1125-1137.
[56] FRITZE S, HANS M, RIEKEHR L, et al.Influence of Carbon on Microstructure and Mechanical Properties of Magnetron Sputtered TaW Coatings[J]. Materials & Design, 2020, 196: 109070.
[57] 李彩燕, 郭策安, 柳泉, 等. 磁控溅射制备钽铬非晶态合金涂层及其性能研究[J]. 沈阳理工大学学报, 2022, 41(2): 31-36.
LI C Y, GUO C A, LIU Q, et al.Study on Properties of Tantalum Chromium Amorphous Alloy Coatings Prepared by Magnetron Sputtering Method[J]. Journal of Shenyang Ligong University, 2022, 41(2): 31-36.
[58] 李慕勤, 王龙权, 张德秋, 等. 镁合金表面磁控溅射沉积钽膜及性能研究[C]// 第九届全国表面工程大会暨第四届全国青年表面工程论坛, 2012: 289-292.
[59] GUO L, HE W T, CHEN W B, et al.Progress on High- Temperature Protective Coatings for Aero-Engines[J]. Surface Science and Technology, 2023, 1(1): 6.
[60] 商宏飞. 氮化物/钽多层膜的制备及性能研究[D]. 北京: 机械科学研究总院, 2013.
SHANG H F.Study of Preparation and Properties of Nitrides/Tantalum Multilayer Films[D]. Beijing: General Institute of Mechanical Science, 2013.
[61] 刘瑞良, 刘泉利, 李富霖. 冷喷涂后处理技术及其研究进展[J]. 金属学报, 2025, 61(10): 1449-1468.
LIU R L, LIU Q L, LI F L.Post-Treatment Technologies of Cold Spray and Their Research Advance[J]. Acta Metallurgica Sinica, 2025, 61(10): 1449-1468.
[62] 刘海飞, 侯玉柏, 夏春阳, 等. 冷喷涂技术[J]. 热喷涂技术, 2025, 17(2): 65-86.
LIU H F, HOU Y B, XIA C Y, et al.Cold Spray[J]. Thermal Spray Technology, 2025, 17(2): 65-86.
[63] 卜恒勇, 卢晨. 冷喷涂技术的研究现状及进展[J]. 材料工程, 2010, 38(1): 94-98.
BU H Y, LU C.Research and Development of Cold Spray Technology[J]. Journal of Materials Engineering, 2010, 38(1): 94-98.
[64] ALI AHMAD ALEM S, SABZVAND M H, GOVAHI P, et al. Advancing the Next Generation of High-Performance Metal Matrix Composites through Metal Particle Reinforcement[J]. Advanced Composites and Hybrid Materials, 2024, 8(1): 3.
[65] 张靖, 周红霞, 李文权. 冷喷涂Ti-Ta-金刚石复合涂层的组织和耐腐蚀性能研究[J]. 材料保护, 2025, 58(2): 31-41.
ZHANG J, ZHOU H X, LI W Q.Research on the Microstructure and Corrosion Resistance of Cold-Sprayed Ti-Ta-Diamond Composite Coatings[J]. Materials Protection, 2025, 58(2): 31-41.
[66] 崔烺, 王春婷, 贾利, 等. 冷喷涂Ta涂层组织及腐蚀性能[J]. 材料热处理学报, 2021, 42(2): 139-144.
CUI L, WANG C T, JIA L, et al.Structure and Corrosion Properties of Ta Coating Prepared by Cold Spraying[J]. Transactions of Materials and Heat Treatment, 2021, 42(2): 139-144.
[67] IALOVEGA M, DABNEY T, NAVARRO GONZALEZ M, et al.Initial Study on Thermal Stability of Cold Spray Tantalum Coating Irradiated with Deuterium for Fusion Applications[J]. Physica Scripta, 2023, 98(11): 115611.

Funding

Chongqing Municipal Education Commission Major Project (KJZD-M202501105)
PDF(20495 KB)

Accesses

Citation

Detail

Sections
Recommended

/

〈 〉