Advances in Fabrication Processes and Property Regulation of High-performance Aluminum Matrix Composites

LIU Fengkun; LONG Shaolei; GUI Qin; PAN Shengshan; LUO Xianglan; ZHANG Wenxu

doi:10.3969/j.issn.1674-6457.2026.03.021

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Journal of Netshape Forming Engineering ›› 2026, Vol. 18 ›› Issue (3) : 194-209. DOI: 10.3969/j.issn.1674-6457.2026.03.021

Composites Forming

Advances in Fabrication Processes and Property Regulation of High-performance Aluminum Matrix Composites

LIU Fengkun^1,2, LONG Shaolei^3,*, GUI Qin³, PAN Shengshan³, LUO Xianglan³, ZHANG Wenxu³

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Abstract

Aluminum Matrix Composites (AMCs) hold significant potential for applications in high-end sectors such as aerospace, automotive manufacturing, and electronic information due to their lightweight, high strength, and strong design flexibility. However, traditional preparation methods like powder metallurgy and stirred casting encounter challenges such as uneven dispersion of reinforcing phases, weak interfacial bonding, and high costs, which hinder meeting the stringent performance requirements under extreme conditions. This paper reviews recent research advancements in AMCs concerning preparation processes, performance optimization, and interface regulation. Traditional methods are being refined, while emerging technologies like additive manufacturing, spray deposition, and in-situ synthesis enhance phase distribution and interface reaction kinetics through precise regulation, advancing the bonding mechanism from mechanical interlocking to atomic-level bonding. Additionally, numerous studies reveal the nonlinear synergistic effects of the content, size, and distribution of reinforcing phases on mechanical properties. Experiments combined with multi-scale modeling clarify the contributions of strengthening mechanisms such as dislocation pinning, load transfer efficiency, and particle-excited dynamic recrystallization. Furthermore, interface engineering has evolved from macro-diffusion layer control to sub-a-level reaction product control. The balanced integration of interfaces is emerging as a key design principle to resolve the strength-toughness trade-off. Nonetheless, high preparation costs, insufficient long-term interface stability, and challenges in plastic processing of large components remain significant barriers to the widespread application of AMCs. Future research must focus on breakthroughs in low-cost, short-process powder metallurgy, intelligent interface modification, and integrated control of the additive manufacturing process, microstructure, and performance to advance aluminum matrix composites toward high performance, multi functions, and sustainable production.

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aluminum matrix composites / preparation process / performance optimization / interfacial bonding / reinforcement types / microstructure control / industrial application

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LIU Fengkun, LONG Shaolei, GUI Qin, PAN Shengshan, LUO Xianglan, ZHANG Wenxu. Advances in Fabrication Processes and Property Regulation of High-performance Aluminum Matrix Composites[J]. Journal of Netshape Forming Engineering. 2026, 18(3): 194-209 https://doi.org/10.3969/j.issn.1674-6457.2026.03.021

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