Reverse Design and Preparation Process of Slab for Spinning Forming Rotary Part with Ribs

ZHANG Yu; HE Jianing; YUE Haojie; JIANG Guobao; CHEN Zhenyi

doi:10.3969/j.issn.1674-6457.2025.09.022

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Journal of Netshape Forming Engineering ›› 2025, Vol. 17 ›› Issue (9) : 222-232. DOI: 10.3969/j.issn.1674-6457.2025.09.022

Reverse Design and Preparation Process of Slab for Spinning Forming Rotary Part with Ribs

ZHANG Yu^*, HE Jianing, YUE Haojie, JIANG Guobao, CHEN Zhenyi

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Abstract

The work aims to study the preparation process of slabs used for spinning forming rotary parts with ribs, and the thickness uniformity during spinning. Firstly, the spinning forming law of rotary parts with ribs was analyzed by the finite element software, and the radial TRB slab structure was designed in a reversed direction. Secondly, the influence of the slab structural parameters on wall thickness uniformity was researched by orthogonal test and range method. Finally, the established Kriging approximation model and NSGA-II algorithm were combined to perform multi-objective optimization of the slab structural parameters. The middle section material of spinning forming rotary parts with ribs was thinned obviously under the action of tensile stress and work hardening by using equal thickness slabs. The orthogonal test results showed that the order of influence of the slab structural parameters on the thickness uniformity of the forming part was thick zone height, turning point height, AC transition zone length, AB transition zone length, DE transition zone length. The optimal solution of the slab structural parameters was obtained by multi-objective optimization. After comparison, the prediction error was controlled below 5%. The radial TRB slab can be used to compensate the material thinning of spinning forming conical rotary parts to the target wall thickness. The optimal slab parameters obtained by Kriging approximation model combined with the NSGA-II algorithm for multi-objective optimization have high accuracy, which can improve the efficiency of thickness uniformity optimization of rotary parts with ribs. After optimization, the maximum thinning rate of the forming part is reduced by 20.6%, the maximum thickness difference is reduced by 0.544 mm, the average thickness deviation rate is reduced by 9.74%, and the thickness uniformity is significantly improved.

Key words

rotary part / spinning / thickness uniformity / tailor rolled blank (TRB) / orthogonal test / range analysis / multi- objective optimization

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ZHANG Yu, HE Jianing, YUE Haojie, JIANG Guobao, CHEN Zhenyi. Reverse Design and Preparation Process of Slab for Spinning Forming Rotary Part with Ribs[J]. Journal of Netshape Forming Engineering. 2025, 17(9): 222-232 https://doi.org/10.3969/j.issn.1674-6457.2025.09.022

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