精密电阻合金极薄带的轧制工艺研究进展

张玉阳; 程振东; 周泽溪; 宋孟; 计江; 卢日环; 黄华贵

doi:10.3969/j.issn.1674-6457.2026.08.011

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精密成形工程 ›› 2026, Vol. 18 ›› Issue (8) : 118-134. DOI: 10.3969/j.issn.1674-6457.2026.08.011

轻合金成形

精密电阻合金极薄带的轧制工艺研究进展

张玉阳¹, 程振东¹, 周泽溪¹, 宋孟², 计江³, 卢日环^1,*, 黄华贵¹

作者信息 +

Research Progress on Rolling Process of Precision Resistance Alloy Ultra-thin Strip

ZHANG Yuyang¹, CHENG Zhendong¹, ZHOU Zexi¹, SONG Meng², JI Jiang³, LU Rihuan^1,*, HUANG Huagui¹

Author information +

文章历史 +

摘要

精密电阻合金极薄带作为高端装备系统中电阻元件的核心基材,其厚度精度、板形和表面质量是决定阻值稳定性与温度特性的关键指标,并直接影响系统的长期可靠性。随着对系统集成度与性能要求的不断提升,对极薄带的尺寸精度和阻值稳定性提出了更高的要求。目前,轧制技术凭借其连续高效的制备特性,在极薄带规模化生产中优势显著,已逐渐成为工业化制备的核心技术手段。本文综述了精密电阻合金极薄带的制备工艺,重点讨论了以轧制工艺为核心的完整工艺链,并结合不同合金体系的加工适应性,分析了当前研究现状。研究表明,精密轧制过程中的压下制度、张力控制、辊形设计和润滑条件以及热处理工艺是影响极薄带质量的关键因素,直接关系到极薄带的厚度一致性、板形稳定性和表面质量。近年来,随着轧制工艺的不断优化,极薄带质量得到了显著提升,特别是在厚度控制和板形稳定性方面。此外,通过调控热处理工艺可进一步优化微观组织并改善应力分布,进而提升电阻值和改善电阻温度特性。然而,极薄带在超薄状态下的表面缺陷控制和组织均匀性调控依然是制约成品质量的关键难题。未来,随着高刚度多辊系统与异步轧制技术的不断发展,精密电阻合金极薄带的制备工艺将朝着高精度、高稳定性与智能化方向发展,可为其工业化生产提供更为坚实的理论依据与工艺指导。

Abstract

The precision resistance alloy ultra-thin strip is the core substrate of the resistance element in the high-end equipment system. Its thickness accuracy, shape and surface quality are the key indicators determining the resistance stability and temperature characteristics, and directly affect the long-term reliability of the system. With the continuous improvement of system integration and performance requirements, higher requirements are placed on the dimensional accuracy and resistance stability of ultra-thin strips. At present, the rolling technology has become the core technical means of industrial preparation due to its continuous and efficient preparation characteristics, which has significant advantages in the large-scale production of ultra-thin strips. In this paper, the preparation process of precision resistance alloy ultra-thin strips is reviewed, and the complete process chain with rolling process as the core is discussed. Combined with the processing adaptability of different alloy systems, the current research status is analyzed. The research shows that the reduction system, tension control, roll shape design, lubrication conditions and heat treatment process in the precision rolling process are the key factors affecting the quality of the ultra-thin strip, which are directly related to the thickness consistency, shape stability and surface quality of the ultra-thin strip. In recent years, with the continuous optimization of the rolling process, the quality of ultra-thin strips has been significantly improved, especially in thickness control and shape stability. In addition, by regulating the heat treatment process, the microstructure can be further optimized and the stress distribution can be improved, thereby increasing the resistance and improving the resistance temperature characteristics. However, the surface defect control and microstructure uniformity control of ultra-thin strips in ultra-thin state are still the key problems restricting the quality of finished products. In the future, with the continuous development of high-stiffness multi-roll system and asynchronous rolling technology, the preparation process of precision resistance alloy ultra-thin strips will develop in the direction of high precision, high stability and intelligence, which can provide a more solid theoretical basis and process guidance for its industrial production.

导出引用

张玉阳, 程振东, 周泽溪, 宋孟, 计江, 卢日环, 黄华贵. 精密电阻合金极薄带的轧制工艺研究进展[J]. 精密成形工程. 2026, 18(8): 118-134 https://doi.org/10.3969/j.issn.1674-6457.2026.08.011

ZHANG Yuyang, CHENG Zhendong, ZHOU Zexi, SONG Meng, JI Jiang, LU Rihuan, HUANG Huagui. Research Progress on Rolling Process of Precision Resistance Alloy Ultra-thin Strip[J]. Journal of Netshape Forming Engineering. 2026, 18(8): 118-134 https://doi.org/10.3969/j.issn.1674-6457.2026.08.011

中图分类号： TG335.5+8

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