目的 为了获得高性能Fe-Cu合金胎体,探究了热压烧结过程中机械压力对预合金粉烧结块体组织的影响及性能的变化规律。方法 以FeCu30预合金粉为原料,采用真空热压烧结技术,在不同烧结压力(18、25、32 MPa)下制备了FeCu30合金块体,运用X射线衍射仪(XRD)、共聚焦显微镜、扫描电子显微镜、拉伸机和摩擦磨损试验机等多种表征设备,对合金的微观组织形貌、物相组成、抗压强度和磨损性能进行了分析。结果 在18、25、32 MPa烧结压力下,合金块体组织整体均一,由富Cu相和富Fe基体相组成。其中,三者内部的孔隙数量随烧结压力的升高而增多,但尺寸分布范围变窄,孔隙平均尺寸分别为2.25、1.82、1.37 μm,致密度分别为97.5%、99.3%和99.7%,维氏硬度分别为210.7HV0.5、229.4HV0.5和237.0HV0.5,抗压强度分别为706.0、671.4、607.7 MPa,屈服极限分别为473.6、469.2、492.0 MPa,平均摩擦因数分别为0.79、0.74、0.73。结论 随着烧结压力(18、25、32 MPa)的升高,材料的致密度和硬度不断增加,抗压强度不断减小,屈服极限先降低后升高,但耐磨性能逐渐增强。
Abstract
The work aims to investigate the effect of mechanical pressure on the microstructure and property evolution of pre-alloyed powder sintered blocks during the hot-pressing process to optimize the performance of Fe-based alloy matrix. By vacuum hot pressing, FeCu30 alloy block was prepared with FeCu30 pre-alloyed powder under three different sintering pressures (18, 25, and 32 MPa). The microstructure, phase composition, compressive strength, and wear resistance of the FeCu30 alloys were analyzed through X-ray diffractometer (XRD), confocal microscope, scanning electron microscope, tensile machine, and tribological testing machine, respectively. The FeCu30 alloys exhibited a homogeneous structure consisting of Cu-rich and Fe-rich matrix phases under all sintering pressures. As the sintering pressure increased, the number of pores increased, but the size distribution range became narrower. The average pore sizes were 2.57 μm to 1.82 μm and 1.37 μm, respectively. The relative densities increased significantly, reaching 97.5%, 99.3%, and 99.7% , the Vickers hardness values were 210.7HV0.5, 229.4HV0.5 and 237.0HV0.5, respectively, the compressive strength values were 706.0 MPa, 671.4 MPa and 607.7 MPa, respectively, the yield limits were 473.6 MPa, 469.2 MPa and 492.0 MPa respectively and the average friction coefficients were 0.79, 0.74 and 0.73, respectively. With the increase of sintering pressure (18, 25, 32 MPa), the density and hardness of the material continuously increase, while the compressive strength gradually decreases. The yield limit first decreases and then increases, yet the wear resistance progressively improves.
关键词
烧结压力 /
FeCu30 /
性能 /
抗压强度 /
摩擦磨损
Key words
sintering pressure /
FeCu30 /
property /
compressive strength /
friction and wear
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基金
国家自然科学基金(52201044); 河南省科技攻关项目(262102230043); 河南省自然科学基金(212300410213); 南阳理工学院机械学科大学生产学研创新基金(JXCXY-A250103)