目的 针对现有研究对辊弯用超高强钢横向(90°方向)复杂加载路径下力学行为认知不足的问题,系统研究了1180DP超高强钢在轧制方向(0°)、45°和横向(90°)的循环加载力学行为及其各向异性。方法 采用防屈曲控制夹具和MX100数据采集系统,通过单向拉伸及TCT(拉伸-压缩-拉伸)、CTC(压缩-拉伸-压缩)循环试验,结合Hollomon硬化模型、塑性各向异性系数和包辛格参数进行定量分析。结果 横向(90°方向)表现出显著的各向异性(34.88%)和包辛格效应,与轧制方向相比,其横向加工硬化率n和塑性应变比r更低,导致弯折能力弱化;超高强钢包辛格效应和拉伸-压缩不对称性随着预应变的增加而增加,CT路径的包辛格效应强于TC路径的包辛格效应,且90°方向(CT)和45°方向(TC)的效应更为显著;CT路径下高强钢的软化行为突出,材料永久软化,而TC路径反向压缩分支硬化能力增强。结论 本研究填补了超高强钢横向变形机制理论上的不足,为高强钢辊弯工艺参数优化提供了理论依据,有助于提升复杂构件的成形精度。
Abstract
Since there is a lack of understanding regarding the mechanical behavior of ultra-high strength steel during roll bending under complex transverse (90° direction) loading conditions, the work aims to systematically investigate the cyclic loading response and anisotropy of 118DP ultra-high strength steel in the rolling direction (0°), 45°, and transverse (90° direction). Test procedures were conducted with a buckling control fixture and an MX100 data acquisition system. The Hollomon hardening model, plastic anisotropy coefficient, and Bauschinger parameter were quantitatively evaluated through uniaxial tension, tension-compression-tension (TCT), and compression-tension-compression (CTC) cyclic tests. The transverse direction (90° direction) exhibited significant anisotropy (34.88%) and a Bauschinger effect. The transverse work hardening rate (n) and plastic strain ratio (r) in this direction were notably lower compared to those in the rolling direction, leading to a reduction in bending capability. Moreover, the Bauschinger effect and tension-compression asymmetry of ultra-high strength steel increased with the increasing prestrain levels. The Bauschinger effect was more pronounced in the CT path than in the TC path, with the most significant effects observed in the 90° direction (CT) and 45° direction (TC). The softening behavior of high-strength steel under the CT path was remarkable, resulting in permanent softening of the material, while the reverse compression branch hardening ability under the TC path was enhanced. This study addresses the theoretical gap regarding the transverse deformation mechanism of ultra-high strength steel. It offers a theoretical foundation for optimizing the roll bending process parameters of ultra-high strength steel, which can enhance the accuracy of forming complex components.
关键词
超高强钢 /
循环加载 /
包辛格效应 /
各向异性 /
材料软化与硬化
Key words
ultra-high strength steel (UHSS) /
cyclic loading /
Bauschinger effect /
anisotropy /
material softening and hardening
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] 孟宪瑞, 张雯, 刘阳, 等. 高强钢辊压横梁轴向性能预测与分析[J]. 电子测试, 2024(1): 70-74.
MENG X R, ZHANG W, LIU Y, et al.Prediction and Analysis of Axial Performance of High-Strength Steel Roller Pressed Crossbeams[J]. Electronic Test, 2024(1): 70-74.
[2] ZOU D, LI S, HE J, et al.The Deformation Induced Martensitic Transformation and Mechanical Behavior of Quenching and Partitioning Steels under Complex Loading Process[J]. Materials Science and Engineering: A, 2018, 715: 243-256.
[3] ZHANG Z L, GUO J, YU S Z, et al.Modeling of Elastic-Plastic Behaviors of Complex-Phase Steel CP980 and Its Application in the Springback Analysis of Forming/Bending Process[J]. Journal of Manufacturing Processes, 2024, 127: 559-572.
[4] CHANG Y, LI J Y, LI X D, et al.Microstructural Evolution and Mechanical Behaviors of the Third-Generation Automobile QP980 Steel under Continuous Tension and Compression Loads[J]. Materials Science and Engineering: A, 2023, 883: 145533.
[5] CHEN D Y, WANG L M, WANG C Z, et al.Finite Element Based Improvement of a Light Truck Design to Optimize Crashworthiness[J]. International Journal of Automotive Technology, 2015, 16(1): 39-49.
[6] XIANG Z H, LI X W, YIN L F.Study on the Uniaxial Tensile Mechanical Behavior and Constitutive Model of Advanced High-Strength Steels for DP1180 and Q&P1180[J]. Construction and Building Materials, 2024, 450: 138601.
[7] 韩飞, 宁梓淮. 辊弯成形技术研究现状与发展趋势[J]. 机械工程学报, 2025, 61(11): 279-300.
HAN F, NING Z H.Status of Research and Development Trend of Roll Forming Technology[J]. Journal of Mechanical Engineering, 2025, 61(11): 279-300.
[8] MENG Q D, ZHAI R X, ZHANG Y, et al.Analysis of Springback for Multiple Bending Considering Nonlinear Unloading-Reloading Behavior, Stress Inheritance and Bauschinger Effect[J]. Journal of Materials Processing Technology, 2022, 307: 117657.
[9] JUNG J, KIM J H.Investigation of the History-Dependent Nonlinear Micro-Viscoplasticity Behavior of Dual-Phase Steel Using Crystal Plasticity Finite Element Method[J]. Mechanics of Materials, 2025, 200: 105202.
[10] SU C J, LI X M, ZHANG K, et al.Mitigating Springback Defects in Variable-Curvature Elliptical Panels through Multi-Pass Roll Forming Optimised by the UOSDM Method[J]. Journal of Manufacturing Processes, 2025, 134: 235-248.
[11] 刘阳, 李庆达, 高亚南, 等. 复杂截面冷弯成形圆角减薄率工艺优化研究[J]. 精密成形工程, 2023, 15(11): 171-178.
LIU Y, LI Q D, GAO Y N, et al.Optimization of Fillet Thinning Rate Process for Cold Bend Forming with Complex Sections[J]. Journal of Netshape Forming Engineering, 2023, 15(11): 171-178.
[12] JEONG K, KIM K H, LEE S Y, et al.Effect of Path-Dependent Plasticity on Springback in Reverse Bending and Its Application to Roll Forming[J]. International Journal of Solids and Structures, 2024, 305: 113079.
[13] WEISS M, KUPKE A, MANACH P Y, et al.On the Bauschinger Effect in Dual Phase Steel at High Levels of Strain[J]. Materials Science and Engineering: A, 2015, 643: 127-136.
[14] JOO G, HUH H, KWON J.Evaluation of Rate-Dependent Hardening Behaviors of AHSS Sheets with Novel Tension and Compression Test Devices[J]. Journal of Materials Processing Technology, 2019, 270: 365-379.
[15] YOSHIDA F, UEMORI T, FUJIWARA K.Elastic-Plastic Behavior of Steel Sheets under In-Plane Cyclic Tension-Compression at Large Strain[J]. International Journal of Plasticity, 2002, 18(5/6): 633-659.
[16] YOSHIDA F, HAMASAKI H, UEMORI T.Modeling of Anisotropic Hardening of Sheet Metals Including Description of the Bauschinger Effect[J]. International Journal of Plasticity, 2015, 75: 170-188.
[17] DAROJU S, KUWABARA T, KNEZEVIC M.Experimental Characterization and Crystal Plasticity Modeling of Dual-Phase Steels Subjected to Strain Path Reversals[J]. Mechanics of Materials, 2022, 168: 104293.
[18] LIAO J, SOUSA J A, LOPES A B, et al.Mechanical, Microstructural Behaviour and Modelling of Dual Phase Steels under Complex Deformation Paths[J]. International Journal of Plasticity, 2017, 93: 269-290.
[19] 陈新力, 张军, 詹华. 超高强度钢DP980包辛格效应测量与参数识别[J]. 塑性工程学报, 2022, 29(12): 183-187.
CHEN X L, ZHANG J, ZHAN H.Bauschinger Effect Measurement and Parameter Identification of Ultra-High Strength Steel DP980[J]. Journal of Plasticity Engineering, 2022, 29(12): 183-187.
[20] KNEZEVIC M.Crystal Plasticity-Based Finite Element Simulations of Load Reversals and Hat-Shaped Draw-Bending for Predicting the Springback Behavior of Dual-Phase Steel Sheets[J]. International Journal of Solids and Structures, 2024, 300: 112924.
[21] 国家质量监督检验检疫总局, 中国国家标准化管理委员会. 金属材料拉伸试验第1部分:室温试验方法: GB/T 228.1—2021[S]. 北京: 中国标准出版社, 2021.
General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration of the People’s Republic of China. Metallic Materials-Tensile Testing-Part 1: Method of Test at Room Temperature: GB/T 228.1— 2021[S]. Beijing: Standards Press of China, 2021.
[22] 王宝堂, 常颖, 李晓东, 等. 一种包辛格行为测量用连续拉压试验夹具: CN202110384781.9[P].2022-06-14.
WANG B T. A Continuous Tension-compression Testing Fixture for Measuring Bauschinger Effect: China, CN202110384781.9[P].2021-06-14.
[23] CHANG Y, WANG B T, LI X D, et al.A New Continuous Tensile-Compressive Testing Device with Friction-Counteracting and Anti-Buckling Supporting Mechanism for Large Strain[J]. Journal of Materials Processing Technology, 2020, 278: 116540.
[24] 中国钢铁工业协会. 金属材料薄板和薄带拉伸应变硬化指数: GB/T 5028—2008[S]. 北京: 中国标准出版社, 2009.
Metallic Materials-Sheet and Strip-Determination of Tensile Strain Hardening Exponent: GB/T 5028—2008[S] GB/T 5028—2008[S]. Beijing: Standards Press of China, 2009.
[25] KIM J H, KIM D, BARLAT F, et al.Crystal Plasticity Approach for Predicting the Bauschinger Effect in Dual-Phase Steels[J]. Materials Science and Engineering: A, 2012, 539: 259-270.
[26] HE W L, WAN M, MENG B.Size Effect on Nonlinear Unloading Behavior and Bauschinger Effect of Ni-Based Superalloy Ultrathin Sheet[J]. International Journal of Mechanical Sciences, 2022, 231: 107563.
[27] HU Z Q, RAUCH E F, TEODOSIU C.Work-Hardening Behavior of Mild Steel under Stress Reversal at Large Strains[J]. International Journal of Plasticity, 1992, 8(7): 839-856.
[28] HOU H L, ZHAO G Q, CHEN L, et al.Nonlinear Anelastic Behavior and Unloading-Reloading Constitutive Models of Severe Plastic Compressive Deformation[J]. Journal of Materials Processing Technology, 2021, 294: 117128.