高强钢内筋筒体对轮主动旋压塑性变形行为

陈开达; 赵升吨; 邵旭山; 李帆; 朱文宇; 孙浩然; 黄晓鹏

doi:10.3969/j.issn.1674-6457.2026.01.021

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精密成形工程 ›› 2026, Vol. 18 ›› Issue (1) : 224-235. DOI: 10.3969/j.issn.1674-6457.2026.01.021

钢铁成形

高强钢内筋筒体对轮主动旋压塑性变形行为

陈开达¹, 赵升吨^1,2,3,*, 邵旭山¹, 李帆¹, 朱文宇¹, 孙浩然¹, 黄晓鹏²

作者信息 +

Plastic Deformation Behavior of High-strength Steel Inner-ribbed Cylindrical Components in Driving Roller Spinning

CHEN Kaida¹, ZHAO Shengdun^1,2,3,*, SHAO Xushan¹, LI Fan¹, ZHU Wenyu¹, SUN Haoran¹, HUANG Xiaopeng²

Author information +

文章历史 +

摘要

目的针对固体火箭领域中超高强度钢带筋筒体生产制造成本高、生产周期长、比强度不高的问题,提出一种超高强度钢内筋薄壁筒体对轮主动旋压成形方法,并通过数值模拟和实验验证其可行性。方法建立了D406A超高强度钢内筋对轮主动强旋塑性变形过程的有限元模型,通过正交实验分析了旋轮进给率、旋轮圆角半径、旋轮工作角等工艺参数对内筋成形精度的影响。通过旋压机对直径720 mm的筒体进行成形实验,验证了内筋旋压成形的可行性。结果在内筋对轮主动旋压成形过程中,旋轮工作角对壁厚精度影响最大,旋轮圆角半径次之,旋轮进给率影响最小,最佳工艺参数如下：旋轮进给率为0.5 mm/r,旋轮圆角半径为8 mm,旋轮工作角为25°。结论通过有限元模拟和实验,确定了影响内筋对轮主动旋压成形质量的主要工艺参数及最佳工艺参数组合,并验证了新成形工艺的可行性。

Abstract

The work aims to propose a novel driving roller spinning method for forming thin-walled ultra-high-strength steel cylindrical components with internal ribs to deal with the high production costs, long manufacturing cycles, and relatively low specific strength of ultra-high strength ribbed cylinders and verify the feasibility of this method through numerical simulation and experimental validation. A finite element model of the driving roller spinning plastic deformation process for D406A ultra-high-strength steel with internal ribs was established. An orthogonal experiment was conducted to analyze the effects of key process parameters, including roller feed rate, roller fillet radius, and roller working angle, on the forming accuracy of the internal ribs. A forming experiment was carried out using a spinning machine on a cylindrical component with a diameter of 720 mm to further validate the feasibility of the proposed method. Results indicated that during the driving roller spinning process of internal ribs, the roller working angle had the most significant impact on wall thickness accuracy, followed by the roller fillet radius, while the roller feed rate had the least influence. The optimal process parameters were determined as follows: a roller feed rate of 0.5 mm/r, a roller fillet radius of 8 mm, and a roller working angle of 25°, which yielded high-quality forming results. Through experimental validation, the feasibility of the forming process was confirmed. The combination of finite element simulation and experimental studies successfully identify the key process parameters influencing the quality of driving roller spinning for internal ribs and determine the optimal parameter set, thereby verifying the feasibility of this novel forming technique.

导出引用

陈开达, 赵升吨, 邵旭山, 李帆, 朱文宇, 孙浩然, 黄晓鹏. 高强钢内筋筒体对轮主动旋压塑性变形行为[J]. 精密成形工程. 2026, 18(1): 224-235 https://doi.org/10.3969/j.issn.1674-6457.2026.01.021

CHEN Kaida, ZHAO Shengdun, SHAO Xushan, LI Fan, ZHU Wenyu, SUN Haoran, HUANG Xiaopeng. Plastic Deformation Behavior of High-strength Steel Inner-ribbed Cylindrical Components in Driving Roller Spinning[J]. Journal of Netshape Forming Engineering. 2026, 18(1): 224-235 https://doi.org/10.3969/j.issn.1674-6457.2026.01.021

中图分类号： TU378.7 TG335.71

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