2219铝合金带螺旋交叉内筋筒形件旋压充筋行为研究

吕伟; 龚熠莉; 任志朋

doi:10.3969/j.issn.1674-6457.2025.12.016

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精密成形工程 ›› 2025, Vol. 17 ›› Issue (12) : 147-156. DOI: 10.3969/j.issn.1674-6457.2025.12.016

轻合金成形

2219铝合金带螺旋交叉内筋筒形件旋压充筋行为研究

吕伟^1,*, 龚熠莉², 任志朋²

作者信息 +

Rib Filling Behavior in Spinning of 2219 Aluminum Alloy Tubes with Helical Grid-stiffed Inner Ribs

LUY Wei^1,*, GONG Yili², REN Zhipeng²

Author information +

文章历史 +

摘要

目的揭示2219铝合金带螺旋交叉内筋筒形件流动旋压过程中内筋的充填高度规律及其影响因素,为内筋充填高度的主动调控提供依据。方法通过单因素试验设计结合有限元仿真,获得不同进给比、减薄率、旋轮圆角半径、旋轮成形角等旋压成形参数下内筋的充填高度规律及影响机制。结果进给比的增加使旋轮前方材料堆积增多,减薄率的增加不仅使旋轮前方材料堆积增多,而且使材料充筋的趋势得到增强,因此内筋的充填高度随进给比和减薄率的增大而显著提高;旋轮圆角半径的变化对旋轮前方材料堆积的影响较小,而旋轮成形角的增加虽然增加了旋轮前方的材料堆积,但削弱了材料充筋的趋势,因此内筋的充填高度随旋轮圆角半径和成形角的增加无明显变化。结论进给比和减薄率是影响内筋充填高度的2个主要成形参数,增加进给比可以增加旋轮前方的材料堆积,增加减薄率不仅可以增加旋轮前方的材料堆积而且能增强材料充筋的趋势,使内筋的充填高度随进给比和减薄率的增加而显著提高。

Abstract

The work aims to reveal the inner rib filling height law and its influencing factor in flow spinning of 2219 aluminum alloy tubes with helical grid-stiffed inner ribs so as to provide a basis for the active control of the inner rib filling height. Inner rib filling height and its influencing mechanism under different spinning parameters such as feed rate, thickness reduction, fillet radii and attack angle of rollers were obtained through single-factor sample design combined with finite element simulation. The results showed that an increase in the feed rate led to an increase in the material accumulation, and an increase in the thickness reduction resulted in an increase in the material accumulation and an enhanced tendency of rib filling. Therefore, the inner rib filling height significantly increased with the increase in the feed rate and thickness reduction. The increase in the fillet radii of rollers had a slight impact on the material accumulation. Although the increase in the attack angle of roller enhanced the degree of material accumulation, it reduced the tendency of rib filling. Therefore, the inner rib filling height did not show significant change with the increase in the fillet radii and the attack angle of rollers. In conclusion, feed rate and thickness reduction are the two main spinning parameters that affect the inner rib filling height. Increasing feed rate can improve the material accumulation, and increasing thickness reduction not only improves the material accumulation but also enhances the tendency of rib filling, resulting in a significant increase in the inner rib filling height as the feed rate and thickness reduction increase.

导出引用

吕伟, 龚熠莉, 任志朋. 2219铝合金带螺旋交叉内筋筒形件旋压充筋行为研究[J]. 精密成形工程. 2025, 17(12): 147-156 https://doi.org/10.3969/j.issn.1674-6457.2025.12.016

LUY Wei, GONG Yili, REN Zhipeng. Rib Filling Behavior in Spinning of 2219 Aluminum Alloy Tubes with Helical Grid-stiffed Inner Ribs[J]. Journal of Netshape Forming Engineering. 2025, 17(12): 147-156 https://doi.org/10.3969/j.issn.1674-6457.2025.12.016

中图分类号： TG319

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