基于ABAQUS的内沟形环件轧制成形仿真及优化分析

李艳芹; 吴中雷; 张金; 卫剑; 张德海; 杨春晖

doi:10.3969/j.issn.1674-6457.2025.10.018

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精密成形工程 ›› 2025, Vol. 17 ›› Issue (10) : 183-189. DOI: 10.3969/j.issn.1674-6457.2025.10.018

先进制造技术与装备

基于ABAQUS的内沟形环件轧制成形仿真及优化分析

李艳芹¹, 吴中雷², 张金³, 卫剑³, 张德海^1,*, 杨春晖⁴

作者信息 +

Simulation and Optimization Analysis of Rolling and Forming of Inner Groove Rings Based on ABAQUS

LI Yanqin¹, WU Zhonglei², ZHANG Jin³, WEI Jian³, ZHANG Dehai^1,*, YANG Chunhui⁴

Author information +

文章历史 +

摘要

目的探究高性能内沟环件轧制成形技术以提高内沟环件的加工质量。方法基于环形轧制理论,建立了内沟环件径-轴向轧制运动模型,并利用ABAQUS仿真软件,结合应力应变的大小与分布、截面成形情况、等效塑性应变值及其标准差等指标,对轧制过程中芯辊速度、锥辊速度等关键参数进行了优化。结果当上下锥辊的进给速度为0.3 mm/s时,可以有效避免环件截面出现凹坑缺陷。随着芯辊进给速度的增加,环件的等效塑性应变值逐渐增大,同时等效塑性应变标准差逐渐减小,即轧制成品的晶粒变得更加细小。结论本研究为高性能内沟环件的轧制工艺提供了理论基础与仿真支持,并为进一步优化环件的加工质量提供了有价值的研究方向。

Abstract

The work aims to study the rolling forming technology of inner groove rings to improve the processing quality of inner groove rings. Based on the theory of annular rolling, a radial-axial rolling motion model of the inner groove ring was established, and key parameters such as core roller speed and taper roller speed were optimized by ABAQUS simulation software, combined with the magnitude and distribution of stress and strain, cross section forming, equivalent plastic strain value and its standard deviation. The results showed that when the feed rate of the upper and lower taper rollers was 0.3 mm/s, the pit defects in the cross section of the ring could be effectively avoided. With the increase of the feed rate of the core roller, the equivalent plastic strain of the ring gradually increased, and the standard deviation of the equivalent plastic strain gradually decreased, that was, the grain of the rolled product became finer. In conclusion, this study provides a theoretical basis and simulation support for the rolling process of high-performance inner groove rings, and provides a valuable research direction for further optimizing the processing quality of rings.

导出引用

李艳芹, 吴中雷, 张金, 卫剑, 张德海, 杨春晖. 基于ABAQUS的内沟形环件轧制成形仿真及优化分析[J]. 精密成形工程. 2025, 17(10): 183-189 https://doi.org/10.3969/j.issn.1674-6457.2025.10.018

LI Yanqin, WU Zhonglei, ZHANG Jin, WEI Jian, ZHANG Dehai, YANG Chunhui. Simulation and Optimization Analysis of Rolling and Forming of Inner Groove Rings Based on ABAQUS[J]. Journal of Netshape Forming Engineering. 2025, 17(10): 183-189 https://doi.org/10.3969/j.issn.1674-6457.2025.10.018

中图分类号： TG335

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