滚珠丝杆材料表面感应淬火工艺研究

杨雷; 郝庆乐; 丁翔; 袁世峰; 赵凯鹏; 王陆军; 龙伟民

doi:10.3969/j.issn.1674-6457.2025.06.009

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精密成形工程 ›› 2025, Vol. 17 ›› Issue (6) : 82-88. DOI: 10.3969/j.issn.1674-6457.2025.06.009

精密钎焊

滚珠丝杆材料表面感应淬火工艺研究

杨雷¹, 郝庆乐^1*, 丁翔², 袁世峰¹, 赵凯鹏¹, 王陆军¹, 龙伟民¹

作者信息 +

Surface Induction Hardening Process of Ball Screw Material

YANG Lei¹, HAO Qingle^1*, DING Xiang², YUAN Shifeng¹, ZHAO Kaipeng¹, WANG Lujun¹, LONG Weimin¹

Author information +

文章历史 +

摘要

目的提升机床用磨制滚珠丝杠生产加工精度,提高机床用滚珠丝杠的精度保持性及服役寿命。方法根据机床用磨制丝杠的不同规格,确认滚珠丝杠坯料感应淬火硬度和有效淬火层深。利用常用磨制滚珠丝杠材料4150和GCr15进行感应器结构设计研究,利用有限元软件comsol进行电磁仿真,使感应器磁场聚集在工件表面,并针对相同规格的4150和GCr15材料,分别设计感应器并进行表面感应淬火,研究2种不同材料的感应淬火差异性。结果利用设计的感应器进行淬火工艺试验研究,得到相同淬硬层深下4150、GCr15 2种材料的滚珠丝杠的不同淬火工艺。结论研究了4150、GCr15棒材感应淬火工艺,研究结果可为生产不同材料的滚珠丝杆提供感应器设计理论依据,提高滚珠丝杠坯料淬火精度,进而提升机床用磨制丝杠生产精度及精度保持性。

Abstract

The work aims to improve the production and processing accuracy of grinding ball screws for machine tools and enhance the accuracy retention and service life of ball screws for machine tools. The induction hardening hardness and effective quenching layer depth of ball screw blanks were confirmed according to different specifications of grinding screws used in machine tools. Commonly used grinding ball screw materials 4150 and GCr15 were used for sensor structure design research and finite element software COMSOL was adopted for electromagnetic simulation to concentrate the magnetic field of the sensor on the surface of the workpiece. The sensors were designed for the same specifications of 4150 and GCr15 materials for surface induction hardening and the differences in induction hardening between the two different materials were studied. By using the designed sensor for quenching process experimental research, it was found that two types of ball screws with the same hardening layer depth required different quenching processes. The induction hardening process of 4150 and GCr15 rod materials is studied. The research results can provide a theoretical basis of the sensor design for producing ball screws of different materials, improve the quenching accuracy of ball screw blanks, and contribute to enhancing the production accuracy and accuracy retention of grinding screws for machine tools.

导出引用

杨雷, 郝庆乐, 丁翔, 袁世峰, 赵凯鹏, 王陆军, 龙伟民. 滚珠丝杆材料表面感应淬火工艺研究[J]. 精密成形工程. 2025, 17(6): 82-88 https://doi.org/10.3969/j.issn.1674-6457.2025.06.009

YANG Lei, HAO Qingle, DING Xiang, YUAN Shifeng, ZHAO Kaipeng, WANG Lujun, LONG Weimin. Surface Induction Hardening Process of Ball Screw Material[J]. Journal of Netshape Forming Engineering. 2025, 17(6): 82-88 https://doi.org/10.3969/j.issn.1674-6457.2025.06.009

中图分类号： TG141

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