文章摘要
比压对液态模锻铍青铜件组织和性能的影响
Effect of Pressure on Microstructure and Properties of Beryllium Bronze Formed by Molten Metal Die Forging (MMDF)
Received:October 11, 2023  
DOI:10.3969/j.issn.1674-6457.2024.04.020
中文关键词: 铍青铜  液态模锻  比压  显微组织  力学性能
英文关键词: beryllium bronze  molten metal die forging (MMDF)  specific pressure  microstructure  mechanical properties
基金项目:国家自然科学基金(510327);中央高校科研业务费专项课题(2020YJS146)
Author NameAffiliation
XING Shuming School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100064, China 
GAO Wenjing School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100064, China 
BAO Peiwei School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100064, China 
YAN Guangyuan School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100064, China 
HAN Liang Hebei Safety Tool Industry Technology Research Institute, Hebei Cangzhou 062150, China
Hebei Botou Safety Tools Co., Ltd., Hebei Cangzhou 062150, China 
YANG Jinghua Hebei Safety Tool Industry Technology Research Institute, Hebei Cangzhou 062150, China
Hebei Botou Safety Tools Co., Ltd., Hebei Cangzhou 062150, China 
GAO Ying Hebei Safety Tool Industry Technology Research Institute, Hebei Cangzhou 062150, China
Hebei Botou Safety Tools Co., Ltd., Hebei Cangzhou 062150, China 
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中文摘要:
      目的 针对先铸坯再模锻方法工艺流程长、能耗高、成本高的缺点,将液态模锻工艺应用于铍青铜件的成形制造中,以提高零件的成形质量、降低成本和能耗。方法 在工业生产条件下,对比研究了主要工艺参数比压对液态模锻铍青铜件试样拉伸性能、冲击性能、硬度及晶粒特征的影响规律。结果 当液锻比压从40 MPa提高至80 MPa时,液锻铍青铜的晶粒尺寸可以细化至65 μm以下,抗拉强度提高了150 MPa,伸长率由20%提高至40%,硬度和冲击韧性分别提高了35HBW和20 J/cm2。结论 液锻比压是影响铍青铜液锻件组织和性能的关键因素,随着液锻比压的增大,液锻铍青铜件晶粒被显著细化,强度、塑性、硬度和冲击韧性均得到显著提高。
英文摘要:
      The work aims to apply the Molten Metal Die Forging (MMDF) process in the forming of beryllium bronze casting parts to deal with the defects of long process flow, high energy consumption and high cost, improve the forming quality, reduce costs and energy consumption. In this paper, the effects of the specific pressure of the main process parameters on the tensile properties, impact properties, hardness and grain characteristics of MMDF beryllium bronze specimens were studied under industrial production conditions. When the specific pressure used in the MMDF was increased from 40 MPa to 80 MPa, the grain size of beryllium bronze could be refined to less than 65 μm, the strength was increased by 150 MPa, the elongation was increased from 20% to 40%, the hardness was increased by 35HBW, and the impact toughness was increased by 20 J/cm2. It is experimentally proved that the specific pressure is a key factor affecting the microstructure and properties of beryllium bronze by MMDF, and that with the increase of the specific pressure, the grains of beryllium bronze parts are significantly refined, and the strength, plasticity, hardness, and impact toughness are significantly improved.
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